Some tuners use ECUFlash. Others swear by EcuTek. Mike Welch of Road Race Engineering, on the other hand, doesn't play favorites.
While Project Evo X, our long-term 2008 Mitsubishi GSR, was in his care, Mike constantly switched between the two calibration interfaces while on the dyno. It turns out that certain functionality and datalogging can only be accessed through the EcuTek interface, while other tables are better served by ECUFlash. An ECUtek license costs real money, though, and uploading changes to the ROM takes several minutes instead of seconds. So he uses both. These are the tricks you learn when you've been modifying Mitsubishis since 1994.
After adjusting the calibration on the dyno until he was satisifed it was producing safe and consistent power, checking the vitals on the street and making subtle tweaks, he was done tuning Project Evo X with the Garrett GT30R turbo.
Click the jump for dyno charts.
Here's the final stabilized result (right).
388 hp at 6900 rpm and 357 lb-ft at 4600 rpm
Note: for all dyno charts (and acceleration data) of turbo cars, I don't play the correction factor game. All dyno data you see here is uncorrected for weather.
Mike at RRE, on the other hand, tunes with and usually reports numbers from his dyno with CF turned on. While tuning Project Evo X, the CF was 5% (it was 93 degrees in the dyno room), and we saw runs in the 410-415 hp range and one at 420 hp.
Those runs wasn't stable or repeatable, though, with a bit more knock activity than he'd like. So Mike turned it back a bit to the result you see here (which I then un-corrected). Now we're knock-free.
Compared to the state of tune that RRE worked up in January, when we had the stock turbo (mods were AMS intake/exhaust/intercooler, Cosworth MX1 cams), we're now making 30 hp more at peak. Power holds much better as revs climb compared to before, too, and at 7400 rpm we're making more than 50 additional hp than before.
Peak torque is down with the GT30R. Part of this is attributable to the higher temperatures (inducing knock activity) we had this time around compared to January. Also, the stock turbo is in its sweet spot. From there you can see the stock turbo torque curve really take a dive, while the GT30R carries torque better in the higher reaches of the rpm range due to less backpressure and a cooler intake charge.
Boost response with the GT30R on the dyno is noticeably less frenetic than with the stocker. Although more torque is usually better, the stock turbo's torque came on like a lightswitch, gaining 167 lb-ft in the 900 rpm window between 2500 and 3400 rpm. On the road, you really had to be paying attention if you wanted to use that torque down low. Still, seeing these charts and before driving the GT30R for the first time, I drove I thought I'd miss the insta-spool of the stock turbo more than I actually do.
Now, with the GT30R, the powerband feels progressive and the boost rise is more linear, and this makes for deceptively quick progress. There's none of the all-or-nothing aspect you might expect. Lay into the gas and there's little perceptible let-up in the power delivery even as the tach swings past 7500 rpm, just an unrelenting shove toward the horizon... kind of like a GT-R, actually.
Part-throttle boost response, which is something no dyno chart can communicate, is excellent and boost recovery after a gearchange is right there too. It never feels soggy or have an obvious "off boost" dead spot. Contrary to my expectations, the GT30R is totally streetable. There is a bit of light surge when climbing a modest grade at 80mph though.
We were struggling with the crappy "premium" 91 octane we get here in CA. It's a really frustrating fuel to fight work with. It was obvious that there's a lot of latent potential in our setup that was being artificially capped off by our crummy fuel. For a dedicated street car with no bolt-ons, running on 91 octane, a bigger turbo like this isn't for you. You'll never be able to exploit it and you'll just lose low end torque.
You guys in the midwest, however, with your 94 octane race gas and corn-based holy juice at every corner don't know how good you have it. 91oct must be some kind of penance for the beaches/mountains/sunshine/roads that turn we have out here in CA.. but I digress. In any case, I'd love to see what a full bolt-on GT30R Evo X like ours can do with some octane in its belly.
Hmm.....
Jason Kavanagh, Engineering Editor @ 25,113 miles.

subytrojan says:
05:57 PM, 09/17/09
What's Mike's take on COBB and Protuning?
Cool blog entry, Jay! :thumbs up:
subytrojan says:
05:58 PM, 09/17/09
If you can get Project Evo to a wheel dyno, it'd be cool to see what power at the wheels is, too.
nealibob says:
05:58 PM, 09/17/09
Awesome. Can we get a sound clip of the current state? Is the turbo very audible? I can barely hear my N54's turbos spool up, and I wish they were just a little bit noisier. Since most of my driving is at steady highways speeds, however, maybe it is a good thing. :)
cwmoo740 says:
06:00 PM, 09/17/09
Go for a 116 octane race tune!
hybris says:
06:01 PM, 09/17/09
You must be talking about some other mid western state because the best you can get 93 octane and I have yet to see the E85 gas at any Kansas City KSMO station I have been too.
None the less to looks like all the work in the Evo is paying off now lets do the Evo vs every car on the lot competition!
ahightower says:
06:11 PM, 09/17/09
Cool. Looking forward to the full test and dollar amount when y'all are finally done with this project.
spdracerut says:
06:24 PM, 09/17/09
Hmm..... if you extend the stock horsepower curve with an imaginary line out as far as the GT30 curve, maybe an 80whp difference?
church123 says:
06:30 PM, 09/17/09
Good results. Especially if you're still running a catalytic converter of any sort.
I disagree with not using a correction factor. While correction factors over large altitude differences lose accuracy, especially for boosted cars, you must use them to get useful comparisons at the same altitude (I find they still have excellent accuracy on NA cars even up to 5000+ ft of elevation).
Given RRE's location, I doubt their barometric pressure changes by more than 1% on any given day (I know ours doesn't), nor will humidity make a huge difference unless its raining outside. That just leaves temp, and that does play a big role, even before you consider that the ECU will pull even more power at higher temps due to intake temp timing retard. Thus, Mike Welch is right to use CFs. If you don't your high temperature day losses will be exaggerated.
church123 says:
06:31 PM, 09/17/09
BTW, next step, methanol injection. I'm sure Mike can get you a good deal on an AEM charge cooling system
greenpony says:
06:51 PM, 09/17/09
Never seen 94, but 93 is good stuff.
thedream21479 says:
07:48 PM, 09/17/09
subytrojan, im pretty sure those dyno numbers are at the wheels.
hybris says:
08:33 PM, 09/17/09
Methanol is a nice idea but NOS (pending legal status) is even better!
church123 says:
08:39 PM, 09/17/09
NOS is exactly the wrong thing to do on a high boost car on pump gas. NOS, when subjected to high temps becomes an accelerant (liberated oxygen). That means it speeds up the burn and increases cylinder pressures. On a car that is already on the verge of detonation, it will just make things worse. Yes, there is a cooling effect, but the downsides (on pump gas) far outweigh the upside.
Methanol, OTOH, is a high octane fuel. It has issues with corrosiveness, and poor economy, but with a secondary injection system, you only need to use it during high boost situations, so a gallon will last a long time. Plus, it has a charge cooling effect as well.
On Subys and Evos it isn't uncommon to be able realize 40-50 hp gains with methanol injection (and more boost timing) even on a 91 octane base setup.
dragonflight says:
09:29 PM, 09/17/09
thedream21479 +1, pretty sure that's WHP
altimadude00 says:
10:12 PM, 09/17/09
$$$$?
jkavanagh says:
10:35 PM, 09/17/09
Hi Shawn, I shy away from reporting weather corrected numbers for turbo cars mainly because people get wrapped around the axle fixating on and debating correction factors. Its too easy to exaggerate a corrected result by placing the temp probe by the exhaust or hot engine bay wash or other tricks. Some people get suspicious so I just avoid the correx altogether.
It's true that weather has an effect on the output of esp a highly strung turbo car, but the J1849-based (density correction) aren't quite the right tools for it. I think Mike uses an even more aggressive correction than J1849 that is intended to replicate what you'd get on a Dynojet.
With all that potential nonsense I've found it much more straightfoward for turbo cars just to report uncorrected output plus the temperature in the dyno cell, and let the reader decide how signficant that is to them.
kyolml says:
12:12 AM, 09/18/09
Is it GT-R fast yet? I feel it's a little disappointing about the power gain from this size of turbo setup...Money/performance gain factor seems not so good...
mini2009 says:
03:25 AM, 09/18/09
@ greenpony
We could get it at Sunoco in the Detroit area. Every other station just had 93.
church123 says:
06:56 AM, 09/18/09
I understand jk. But Mike is an honest operator. And 93 F is not unreasonable this time of year as ambient in a dyno bay. Mike looks like he is using the same software version I do, which means he is probably using the older SAE correction that Dynapack includes. The newer J1349 would only show about a 1% correction under those conditions, but the key is consistency.
jkavanagh says:
08:14 AM, 09/18/09
Yup--Mike at RRE is one of the most honest and straighforward guys in this biz. I trust him implicity.
Duh, yes, 1349 not 1849! Thanks for not ribbing me on that. I think 1349 CF on these runs gave... 3.5-4% or so? It was unusualy humid too.
See? It's happening anyway, getting all twisted around correx!
subytrojan says:
08:41 AM, 09/18/09
thedream21479 and dragonflight, hub dyno != wheel dyno.
Are you in the SoCal area, Mr. Church? Do you tune WRXs?
kungfudevil says:
09:03 AM, 09/18/09
Why don't you guys do multi-map tuning (91 vs 100 vs E85) so you can see the TRUE potential of the bigger turbo. Results are kind of disappointing otherwise considering one is paying a lot of money for 30 extra horses and less everyday usability........
church123 says:
10:00 AM, 09/18/09
Yep Suby, down in Wilmington by the port of LA. 3 Dynapacks, 7 days/week, no waiting. We do Cobb and OpenECU on Subys.
church123 says:
11:34 AM, 09/18/09
JK, look at your printouts and see if it says SAE or J1349 SAE at the top of the power sheet. The J1349 uses a reference temperature of 89 deg F (or maybe higher) and an elevation of 1000 ft or something while the older SAE standard uses 59.9 F at sea level.
When using the J1349, I'll usually see a slightly negative correction on most days with it only going positive on really warm days. Its the whole reason all the OEM hp ratings changed a few years ago. Nothing actually changed, they just altered the "standard" temperature.
jkavanagh says:
12:23 PM, 09/18/09
Std day for J1349 is 77 F, 99 kPa and 31.6% RH. We use that to correct the accel of all s/c and n/a cars.
As you know OEM turbo cars inherently compensate for ambient (they all control to load these days) to an extent. Among the locations we've tested, we've found that OEM turbo cars do indeed compensate very well within those bounds and do not require or justify J1849 correx.
Bottom line, those outlets that apply a density correx to OEM turbo cars are overstating the performance of those cars. In reality OEM turbo cars need a backpressure correction and not an ambient density correction.
But yeah a modded car is consuming that built-in margin, and is more sensitive to ambient than an OEM car.
I used raw data to generate the dyno stuff here--the PCRatio was 1.05 and change and that was the Dynapack's correx thingie. Mike and I toggled thru all the correx while on the dyno just for kicks and the J1349 was a touch lower.
audisport says:
12:45 PM, 09/18/09
Actually no, 94 octane isnt race gas, just premium. We also have 100 octane race gas at certain gas stations too.
jkavanagh says:
01:12 PM, 09/18/09
Yeah I was being facetious. Here in the land of 91oct, your 94oct pump is exotic F1-level stuff.
fstclyz says:
02:58 PM, 09/18/09
The results don't sound too good to me either for the investment. We really need to see a tune with 100+ octane (for those track days) to determine the true benefits of the Garrett. At this point, I'd probably go with the FP Red and save $1k. Maybe the higher octane really is the money ticket.
Can you get to a comparison with the GTR yet? I had a GTR and have a 350hp Evo X and there's no comparison as of yet. Maybe with another 100hp....
fstclyz says:
03:04 PM, 09/18/09
What's your peak boost now and does it drop off much over the rpm range?
spdracerut says:
05:09 PM, 09/18/09
The peak power gains are not great probably because the two turbos are running similar peak boost due to being limited to 91 oct. However, like I mentioned before, possibly a max gain of 80whp at the elevated redline. And if you're racing, you're not below 5k rpms very much.
subytrojan says:
05:50 PM, 09/18/09
How much for a tune? I got a Protune from Jon @ HB Speed back in January 2008. I'm only running Stage 1. I think I hear a ping occasionally at WOT, especially over 6K. I also hear it more often if the A/C is on and I go WOT.
church123 says:
07:12 PM, 09/18/09
That's probably off topic for here Suby. You can visit my website and see the rates there. http://home.earthlink.net/~spchurch
Email me if you want to discuss details
The boxer 4's are somewhat prone to high rpm knock, especially near the rev limiter with a stock turbo and intercooler. That's what was killing the 08+ STIs initially (cracking pistons/ring lands). They want more timing as revs increase and torque falls off, but you have to balance that against knock. The boxers are also kind of imbalanced from cylinder to cylinder. Subaru takes out 2-4 degrees of timing on 2 of the 4 cylinders to prevent detonation.
If you're also hearing it on tip in, you may need more acceleration fueling as well.
That's one of the reasons I bought an EvoX over an STI. I4's are a lot easier to get nailed down tune wise. :)
subytrojan says:
12:33 PM, 09/21/09
Thanks, Shawn! :o)